Bottle Filling Monoblock MFC
Monoblock for filling and capping model MFC-2 with intermittent motion is used for filling liquid & viscous products in PET and HDPE bottles with capping by plastic pilfer-proof caps.
This machine is used in food, chemical and pharmaceutical industries for filling a wide range of products.
Products to be packed
Food products: Milk and dairy products, Edible oil, Condensed milk, Mayonaisse, Ketchup, Sauces, Juice drinks, etc.
Non-food products: Shampoo, Creams, Gel, Liquid cleaning products, Liquid Fertilizer, etc.
| Bottle type | PET, HDPE |
| Speed*, max. | 1500 bottles/hour |
| Filling range | 100 - 1000 ml |
| Bottle diameter, max. | 150 mm |
| Bottle height, max. | 300 mm |
| Number of filling nozzles** | 2 |
| Number of capping heads | 1 |
| Electricals** | 2.5 kW, 220/380V 50Hz |
| Air consumption** at 6 Bar | 200 litres/min |
* depending upon size and format of bottles, product characteristics and optional equipment
** depending upon final machine configuration
** depending upon final machine configuration
BENEFITS
- High hygiene level - complete machine body and all parts in contact with products from Stainless steel
- Quick changeover to different bottle formats saves time
- Programmable logic controller (PLC) provides reliability and good working speed
- Sensor touch screen provides ease of operation
- Self-diagonistics system - all emergency situations are displayed on touch screen that provides easy & quick trouble shooting along with solutions
- Up-down filling nozzles minimize foaming of product during filling
- The machine is robust and requires minimum maintenance
- Scope of supply - cap orientation system, infeed and outfeed conveyors included in standard scope of supply
- Service back-up ensures smooth operation and profits.
BASIC SCOPE OF SUPPLY:
- Entire frame & guards of the machine is made of stainless steel SS 304 with protective acrylic covers and door handles
- Universal Piston filler for viscous & liquid products
- Automatic cap orientator, feeder and capping unit
- “NO bottle – NO filling - NO capping” system
- Bottle infeed and discharge on conveyors with length = 1 metre
- Electric cabinet with control switches & Colour touch screen.
- All operating switches are away from moisture areas.
WORKING PRINCIPLE:
- Station 1: Bottle transfer from conveyor to turret
- Station 2: Sensor for detecting bottle presence
- Station 3: Filler - 1
- Station 4: Filler - 2
- Station 5: Cap placement
- Station 6: Capping unit
- Station 7: Empty
- Station 8: Filled bottle discharge on outfeed conveyor
OPTIONAL EQUIPMENT:
- Parts in contact with product made of Stainless steel SS 316L
- Fillers for solids & powders - volumetric & weigh fillers
- Modified filler design for working with products having suspended pieces
- Product hopper with heating (for hot products) and agitator- (for highly viscous products)
- Laminar flow system based on HEPA filter (ULTRA CLEAN version)
- Inkjet printer for date coding
- UV lamp for bottle sterilization
- Rinsing system for bottles
- Independent CIP unit
Video
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